Views: 278 Author: GYD Publish Time: 2025-04-25 Origin: Site
Content Menu
● Introduction to Graco Automatic Mix Paint Machine Zealz
● Key Features of the Graco Automatic Mix Paint Machine Zealz
>> Precision Mixing Technology
>> Robust Construction and High Performance
● How the Graco Automatic Mix Paint Machine Zealz Enhances Industrial Painting
>> Reduced Material Waste and Environmental Impact
>> Integration with Digital Factory Systems
>> User Interface and Remote Management
● Maintenance and Troubleshooting
>> Common Issues and Solutions
● FAQs About Graco Automatic Mix Paint Machine Zealz
The Graco Automatic Mix Paint Machine Zealz represents a significant advancement in the field of industrial paint mixing and application technology. Designed to optimize paint preparation and spraying processes, this machine integrates precision mixing, automation, and smart control systems to deliver superior coating quality with efficiency and reduced waste.
Graco, a leader in fluid handling systems, has developed the Automatic Mix Paint Machine Zealz to meet the demanding needs of industrial paint applications. This machine is engineered to handle a broad spectrum of coating materials, including solventborne, waterborne epoxies, and acid-catalyzed materials, making it versatile for various manufacturing environments.
The core of the Zealz system is its plural component mixing equipment, which ensures accurate ratio assurance for superior finish quality. It can handle up to 30 colors and 4 catalysts, allowing complex paint formulations to be mixed automatically with minimal human intervention. The mixing point is located close to the spray gun, reducing solvent use and material waste significantly.
Equipped with intelligent sensors, actuators, and control modules, the Zealz system communicates seamlessly with factory management software, enabling remote control and monitoring. This integration allows for real-time adjustments based on paint flow rate, environmental conditions, and coating parameters, ensuring consistent application quality.
The machine features an endurance piston pump and a brushless DC engine, providing a maximum delivery rate of 3.6 liters per minute at pressures up to 227 bar. Its durable design supports continuous operation in industrial settings, while quick cleaning functions and easy maintenance reduce downtime.
By maintaining precise mixing ratios and consistent spray parameters, the Zealz machine delivers a uniform coating thickness of 70-80 microns, which is critical for high-quality finishes in automotive, aerospace, and metal fabrication industries.
The proximity of the mixing point to the spray gun minimizes the volume of mixed paint held in the system, thereby reducing solvent use and overspray. This not only lowers operational costs but also contributes to environmental sustainability.
The Zealz system's connectivity with Manufacturing Execution Systems (MES) and Programmable Logic Controllers (PLCs) enables comprehensive data collection on paint consumption, catalysis rates, and equipment status. This digitalization supports predictive maintenance and process optimization.
Installing the Graco Automatic Mix Paint Machine Zealz involves connecting it to the paint supply lines and integrating it with existing robotic spray systems or manual spray stations. Calibration is performed through the control software, which guides users through ratio settings and flow rate adjustments.
The system features an intuitive interface with LED displays and pressure gauges, facilitating easy monitoring and control. Remote access allows operators to adjust parameters and troubleshoot issues without being physically present at the machine.
Regular maintenance includes cleaning the mixing chambers, checking filters, and lubricating moving parts. The machine's design incorporates quick-change pump systems and toolboxes for efficient servicing.
- Inconsistent Mixing Ratios: Check sensor calibration and ensure no blockages in the mixing lines.
- Pressure Drops: Inspect hoses and fittings for leaks and verify pump performance.
- Software Connectivity Problems: Restart the control modules and verify network connections.
Q1: What types of paints can the Zealz machine handle?
A1: It can handle solventborne, waterborne epoxies, acid-catalyzed materials, and up to 30 colors with 4 catalysts.
Q2: How does the Zealz system reduce paint waste?
A2: By mixing paint close to the spray gun and using precise dosing, it minimizes overspray and solvent use.
Q3: Can the machine be integrated with existing robotic paint systems?
A3: Yes, it is designed for seamless integration with robotic and manual spray systems.
Q4: Is remote monitoring available?
A4: Yes, the system connects to factory management software for remote control and data collection.
Q5: What maintenance is required?
A5: Routine cleaning, filter checks, lubrication, and occasional calibration of sensors and pumps.
Citations:
[1] https://www.graco.com/us/en/in-plant-manufacturing/products/liquid-coating/meter-mix/plural-component-mixing-equipment.html
[2] https://www.graco.com/us/en/in-plant-manufacturing/products/liquid-coating/paint-line-automation/automated-paint-systems.html
[3] https://www.graco.com/us/en/in-plant-manufacturing/products/liquid-coating/meter-mix/plural-component-mixing-equipment/promix-2ks.html
[4] https://airless-discounter.de/Graco-Ultra-Max-II-695-ProContractor-Airless-Paint-Sprayer-17E635
[5] https://www.graco.com/gb/en/in-plant-manufacturing/solutions/articles/the-smart-way-to-mix-paint.html
[6] https://www.163.com/dy/article/IMDSFAO20556643W.html
[7] https://www.indiamart.com/proddetail/electric-paint-mixer-10729776212.html
[8] https://huggingface.co/datasets/svjack/DPO-ShareGPT-common-zh-reject-en/viewer
